Math and Physics for NDT: Ultrasonic Testing 12 May 2025

This course provides a comprehensive foundation in mathematical principles essential for UT applications. It is split into two sections, the first is a pre-requisite section where learners will strengthen essential mathematical skills by mastering numerical formatting, unit conversions, exponents, and logarithms while applying the order of operations to solve equations. You will also explore trigonometric principles, including right triangle properties, Pythagorean theorem, and sine functions, to build a strong foundation for technical and engineering applications. 

The second part of the course relates to math and physics concepts that UT technicians may encounter. This course provides concepts in ultrasonic testing principles, covering key acoustic properties such as frequency, velocity, amplitude, and decibels. Learners will explore sound interactions with materials by calculating acoustic impedance, reflection, and transmission coefficients, as well as applying Snell’s Law to determine refraction and critical angles. The course delves into flaw detection techniques, including time-of-flight calculations, resonance frequency, and transducer properties like bandwidth and damping. Participants will analyze sound intensity distributions, gain control, and decibel-based amplification while computing pulse duration, test object thickness, and sound paths for weld inspections. Advanced topics include phased array scanning, time-of-flight diffraction (TOFD), raster scanning, and immersion testing techniques for precise defect detection. By the end of the course, learners will be equipped with enhanced mathematical skills to perform ultrasonic testing procedures. *Students will need access to a Casio FX-260 Solar or other non-programmable scientific calculator for use during the course*

Course Objectives: 

• Define key acoustic properties, including frequency, velocity, amplitude, and decibels, and apply mathematical formulas for sound wave calculations 
Calculate acoustic impedance, reflection, and transmission coefficients to understand sound interactions with different materials 
Use Snell’s Law to determine refraction angles and critical angles for wave propagation 
Explain the principles of flaw detection, including sound velocity, probe delay, and time-of-flight calculations 
Define resonance frequency and calculate fundamental and higher-order frequencies based on material properties 
Explain the function and ideal impedance of a matching layer in ultrasonic transducers 
Define bandwidth, quality factor, and damping, and calculate transducer bandwidth 
Differentiate sound intensity distributions in near and far fields and calculate near-field distance and beam-spread angles 
Explain gain control, decibel calculations, and the impact of amplification on displayed signals. 
Compute pulse duration and linear step size based on encoder and PPR data 
Calculate test object thickness using single-element and delay-line transducers 
Diagram and compute sound paths, skip distances, and beam index points in angle-beam weld inspections 
Determine the optimal water path to minimize interfering echoes in immersion testing. 
Explain ultrasonic raster scanning techniques and calculate overlap percentages for defect detection 
Calculate defect ratings and attenuation factors based on sound path and defect level. 
Describe TOFD principles and determine discontinuity depth from TOFD data 
Differentiate beam focusing and steering, explain phased array scanning, and identify key system components 

Jorge T. Reyna is a skilled and experienced professional in the field of NDT, welding, and coatings inspection. He holds several certifications including AMPP Master Coatings Inspector (#MCI-0059) and ASNT Level IIIs (#224796) in various non-destructive testing methods such as PT, MT, VT, UT, LT, RT, ET, MFL and IR. He is also a senior AWS SCWI (#22010198), AMPP Senior Certified Coating Inspector (#S-110220), SSPC PCS (#2021-402-428), and ACI Certified Concrete Field Testing inspector (#02082547). Jorge is well-equipped to handle any inspection project. He has extensive field experience, having worked on projects in Mexico, Panama, Ecuador, and China. He is also fluent in Norwegian and Italian, which allows him to communicate effectively with clients and contractors in those countries. Since 2013, Jorge manages his own inspection company named JRSA Inspections with its base in Monterrey, Mexico.

For any questions, please email education@asnt.org